Ultrasonic Lace Sewing Machine
Ultrasonic lace sewing machine is a kind of equipment that uses high-frequency vibration ultrasonic principle to perform needleless sewing, trimming and embossing on textiles and chemical fiber materials. We also called them ultrasonic lace machine and ultrasonic lace cutting machine. It is widely used in clothing, home textiles, non-woven products and other fields, and can achieve exquisite lace processing, improve the beauty and added value of products.
- Fault detection
- Temperature difference alarm
- High temperature protection
- Trimming and deburring
- Stamping
- Heat sealing
- Stereotype
Details and Specifications of Existing Model (AT-304)
Alster currently produces one main type of ultrasonic lace sewing machine, the AT-304, which uses ultrasonic vibrations to create complex lace patterns on fabric. This process can produce precise, beautiful and wear-resistant lace patterns, which is very suitable for making high-quality clothing, lingerie and decorative textiles.
| Specifications | Details |
|---|---|
| Speed | 0-20M/min (adjustable) |
| Pressure | 0.5 MPa |
| Roller Width | 0-95 mm |
| Input Power Supply | Single phase 220V/110V |
| Maximum Power | 2500W |
| Frequency | 20 KHZ |
| Packing Size | 126 x 60 x 130 cm |
| Gross Weight | 170 kg |
Functions of Alster Ultrasonic Lace Sewing Machine
This ultrasonic lace machine has various functions. Let’s learn about it with Alster:
- Seamless stitching: The ultrasonic lace machine can achieve seamless splicing of materials without the use of needles and threads, avoiding the problem of easy breakage of stitches in traditional sewing.
- Embossing: Through high-frequency vibration and embossing molds, a three-dimensional, delicate and beautiful embossed pattern can be formed on the fabric.
- Edge trimming and edge sealing: Edge trimming and edge sealing can be completed at one time, with smooth edges and no burrs, saving subsequent processing steps.
- Punching: The fabric can be accurately punched, suitable for various hole sizes.
- Compounding: Multi-layer materials can be compounded and bonded through ultrasonic hot pressing, which is widely used in the processing of composite fabrics.
Various of Applications
Ultrasonic lace machines have a wide range of applications and are suitable for a variety of textile and non-textile materials, especially for chemical fiber materials.
- Chemical fiber materials: applicable to chemical fiber materials such as polyester, nylon, polypropylene, etc., using high-frequency vibration to achieve seamless splicing, embossing and edge processing, widely used in clothing and home textiles.
- Non-woven fabrics: suitable for non-woven products such as masks, surgical gowns, etc., using ultrasonic waves to achieve seamless splicing, embossing and cutting to improve product quality and appearance.
- Synthetic fiber fabrics: used for synthetic fiber fabrics such as spandex and nylon, widely used in sportswear, swimwear and other high-elasticity and high-strength clothing processing, the effect is exquisite and beautiful.
- Thin plastic materials: can be used for seamless splicing, edge sealing and embossing of thin plastic materials such as PVC and PET, and are often used in the production of plastic bags, packaging bags and other products.
- Composite materials: suitable for bonding processing of multi-layer composite materials, mainly used in filter materials, medical supplies, automotive interiors and other fields, the effect is firm and does not damage the material.
- Other textiles: applicable to blended fabrics, such as natural materials such as cotton and linen containing synthetic fibers, often used in underwear, pajamas and other clothing to ensure comfort and beauty.
Advantages and Features
- High efficiency and environmental protection: Ultrasonic lace machines do not require the use of needles, threads, glue and other consumables, saving material costs and reducing pollution to the environment.
- High processing precision: Ultrasonic heat pressing can accurately control temperature and pressure, making the processed lace and cutting lines delicate and uniform.
Easy operation: This machine has a high degree of automation, and the operator can get started after simple training, reducing dependence on technical workers.
Wide applications: Suitable for a variety of textiles, non-woven fabrics, and chemical fiber materials, it can meet the processing requirement of various fields.
No loss stitching: Since there is no traditional sewing wire, there is no need to worry about wire wear or breakage, and the service life is longer.
Beautiful appearance: The edges of the products after stitching and embossing are smooth and neat, and the appearance is exquisite.
Cost of Ultrasonic Lace Sewing Machine
The price of ultrasonic lace sewing machines produced by Alster depends on many factors, such as the functional configuration of the equipment, processing capacity, degree of automation, and technical support.
The basic model is suitable for small-scale production, with relatively simple configuration and relatively low price; while the high-end model has more automation functions, suitable for mass production and complex processing technology, and the price will be higher.
In addition to the performance of the machine itself, after-sales service and maintenance costs will also affect the total price. Choosing a reliable manufacturer can not only ensure the long-term stable operation of the equipment, but also obtain timely technical support and maintenance services.
How Does This Machine Work?
Ultrasonic lace machines use high-frequency vibration and hot-melt technology to convert mechanical energy into thermal energy to achieve seamless splicing, trimming and embossing.
- Ultrasonic vibration: The ultrasonic generator converts electrical energy into high-frequency mechanical vibration (20kHz-40kHz) and transmits it to the surface of the material through the welding head.
- Hot-melt effect: High-frequency vibration causes the material to produce local high temperature, especially suitable for chemical fiber materials, which are melted under pressure after softening.
- Pressing and cutting: The welding head combines the edges of the heated materials through pressure, and simultaneously performs seamless splicing, embossing and edge sealing to ensure neat edges.
- Finished product formation: After the vibration stops, the material cools rapidly, and the edges solidify to form a firm and beautiful splicing line or pattern.
